Hose Assembly Machine
At TINOFLEX, we take immense pride in being a trusted leader in providing hydraulic hose assembly soultion. With an unwavering commitment to excellence, innovation, and customer satisfaction, we have earned a reputation for delivering top-quality products that cater to diverse industries worldwide.
Why Choose Us
Our Factory
At TINOFLEX, we have a building area of over 1,500 square meters. Our team consists of more than 300 employees. We are proud to have over 100 partners and bring 20 years of experience to our work.
Product Range
TINOFLEX offers a comprehensive range of products designed to meet various fluid transfer needs. From precision hose crimping machines and hose cutting machines to hose skiving machines, hose pressure testing machines, hose racks, and nut crimping machines, we cover all your fluid transfer requirements.
Our Vision
Our vision at TINOFLEX is to redefine fluid transfer systems with forward-thinking solutions that enhance efficiency, reliability, and sustainability. We aspire to be the preferred partner for businesses seeking seamless fluid transfer operations and improved productivity.
A hydraulic hose crimper is a tool used to crimp or secure the end of a hydraulic hose. The tool uses a pump-driven mechanism to apply pressure to the end of the hose, compressing it and securely attaching the fitting or connector. This process is known as “crimping' and creates a leak-free and secure connection between the hose and the fitting.
Durability: A high-quality hydraulic hose crimper is built to last and can withstand heavy use, reducing the need for frequent repairs or replacements.
Efficiency: A high-quality hydraulic hose crimper can crimp the hose quickly and consistently, reducing downtime and increasing productivity.
Safety: A well-built and maintained hydraulic hose crimper is less likely to malfunction and can reduce the risk of accidents or injuries.
Versatility: A quality hydraulic hose crimper can be used with various hose sizes and types, increasing its versatility and usefulness.
Cost-effective
Purchasing a high-quality hydraulic hose crimper can help you save money over time by lowering the frequency of repairs and replacements.
Professionalism
Using a professional-grade hydraulic hose crimper can help ensure that the crimped hose fittings are secure, leak-free, and up to industry standards, resulting in a more professional appearance and performance.
Reliability
A quality hydraulic hose crimper can provide consistent and reliable crimping results, which can help avoid potentially costly breakdowns or machine failures.
Portable Hydraulic Hose Crimper Dies Specification
|
Dies No.# |
Crimping range (mm) |
Length (mm) |
|
6* |
6.0 – 8.0 |
55 |
|
8* |
8.0 – 10.0 |
55 |
|
10* |
10.0 – 12.0 |
55 |
|
12* |
12.0 – 14.0 |
55 |
|
14 |
14.0 – 16.0 |
55 |
|
16 |
16.0 – 19.0 |
55 |
|
19 |
19.0 – 22.0 |
55 |
|
22 |
22.0 – 26.0 |
70 |
|
26 |
26.0 – 30.0 |
70 |
|
30 |
30.0 – 34.0 |
70 |
|
34 |
34.0 – 39.0 |
75 |
|
39 |
39.0 – 45.0 |
75 |
|
45 |
45.0 – 51.0 |
90 |
|
51 |
51.0 – 57.0 |
90 |
|
57 |
57.0 – 63.0 |
100 |
|
63 |
63.0 – 69.0 |
110 |
|
69 |
69.0 – 75.0 |
110 |
A hydraulic crimper works by using pressurised liquid to drive a piston down into a cylinder where it compresses a die against a cable, wire or hose being worked on. As this happens, the die forms a permanent bend at its point of contact. When the pressure is released, the die springs back up out of the way leaving behind a permanently bent section of the wire, hose end coupling or cable crimp.
The hydraulically operated die opens up and closes by pushing on one side of the cylinder against a stationary face. As it pushes down, the hydraulic pressure forces the die into contact with another surface. When the desired amount of compression or a certain size has been reached, the hydraulic system releases its pressure forcing the die back out. In this way, the die can be repeatedly opened and closed multiple times until enough material has been compressed to form a permanent seal between the surfaces. In the case of hydraulic hose crimping it is only recommended to crimp once and to a set size determined by the manufacture of the hose and hose end. It is also always strongly advised among leading hose and fitting manufacturers not to mix and match different brands of hydraulic hose and couplings as hose manufacturing dimensions and fitting tolerances vary between manufacturers. Ignoring this could result in the hose failing (hydraulic hose failure) under pressure and could cause significant equipment damage, personal injury or death.
What is Manual Hydraulic Hose Crimper
Manual hydraulic hose crimper offers portable crimping service to the remote site, it is available for onsite repairs without electricity. This hand-operated crimping tool can press different brands and types of hydraulic hoses fittings, washing hoses, air conditioner hoses, copper fittings pipes.
Manual Hydraulic Hose Crimper Dies Specification
|
Dies No.# |
Crimping range (mm) |
Length (mm) |
|
6* |
6.0 – 8.0 |
55 |
|
8* |
8.0 – 10.0 |
55 |
|
10* |
10.0 – 12.0 |
55 |
|
12* |
12.0 – 14.0 |
55 |
|
14 |
14.0 – 16.0 |
55 |
|
16 |
16.0 – 19.0 |
55 |
|
19 |
19.0 – 22.0 |
55 |
|
23 |
23.0 – 27.0 |
70 |
|
27 |
27.0 – 31.0 |
70 |
|
31 |
31.0 – 34.0 |
70 |
Types of Hydraulic Crimper
Mini Crimping Tools
Mini crimping tools are among the smallest types you can find. With relative price and power, these smaller machines are perfect for smaller-scale projects that don't require extremely high force. Mini crimping tools are compatible with a large variety of die sets and can reach above 10,000 psi with the right pump.
Mobile Crimping Tools
Mobile crimping tools bridge the gap between mini crimping units and larger industrial ones. The biggest draw of mobile crimping tools is its ability to combine portability with strength, perfect for repairs on the go. Most modern mobile crimping tools come with a digital interface and have crimping forces of over 1,700 kN.
Workshop Crimping Tools
Workshop standard crimping tools are the benchmark for many businesses. These machines are tough and powerful, built to be versatile and work consistently for many years. With crimping forces of over 2,000 kN, they will be able to accomplish any task you're likely to throw at them. With the capacity to crimp hoses up to 2' and even larger in some cases, you can relax knowing that these machines will work efficiently and consistently for years to come.
Production Class Crimping Tools
Production level crimping tools are the best of the best. These heavy-duty units are as tough as they come, and you can find them in the workshops of many of the industry leaders in the country. Able to handle up to 4' hoses in hydraulics workshops with crimping forces over 3,000 kN, there is very little these machines can't do. If you're ready to take your work to the next level, look no further than a production class crimping tool.
How to Crimp a Hydraulic Hose
Preparation
Ensure you have the correct tools and materials. You will need a hydraulic hose, a hydraulic fitting, a crimping machine, and appropriate crimping dies.
Measurement
Use a measuring tool to measure the length of the hydraulic hose, ensuring it is suitable for your application. Ensure accurate measurements to avoid any size mismatch issues.
Cutting hydraulic hose
Use a dedicated hydraulic hose cutting tool to cut the hose to the desired length. Make sure the cut is straight, without any burrs or fraying.
Preparing the hose
Insert the end of the hose into the slot of the hydraulic fitting, ensuring the hose is fully inserted and the end is not twisted or wrinkled.
Crimping hydraulic hose
Place the assembled hose and fitting into the crimping machine, aligning it with the appropriate crimping dies. Activate the machine to compress the dies around the fitting and hose, creating a secure crimp.
Inspection
After crimping, visually inspect the crimped area to ensure it is securely attached and there are no visible gaps or defects. You can also perform a pressure test to verify the integrity of the crimped connection.
What is Hydraulic Crimping Machine
Hydraulic hose crimping machine is a kind of equipment for crimping and swaging, it is mainly used to fabricate the hydraulic hose assembly, so it is also known as “ hose crimping machine” or “ hydraulic hose crimper”.
8 Benefits of Hydraulic Crimping Machine
|
S No. |
Benefits |
Detail |
|
1 |
Durability |
A crimping machine made from high quality materials can last for many years. An automatic crimping machine can easily cut the wire at one time, making it an ideal tool for use in workshops. |
|
2 |
Versatility |
Crimping machines manufacturers are constantly contributing in hydraulic hose crimping technology, which makes the machines more versatile. The use of modern hydraulic hose technology allows crimping machine makers to keep their machines high quality and attractive design. |
|
3 |
Cost |
Crimping machines are available in reasonable price in the market today. Most crimp connectors are manufactured from stripped wire and strips of metal, making it easy to attach connectors to electronic gadgets without de-soldering them. The crimping machine connectors are very easy to operate. |
|
4 |
Process Monitoring System |
Crimping machines come with monitoring systems that monitor the project to ensure it is operating well. These machines assist producers in identifying and resolving issues before they impact the finished products. |
|
5 |
Reliability |
Makers of hydraulic crimping machines make their products with the good combinations of electrical conductivity along with a reliable mechanical joint. They attach termination in their machines that provide the lowest electric resistance that ensure the damage possibility of use while retaining the highest possible strength. |
|
6 |
Easy to Use |
Crimp terminals require specialized tooling that is purposefully created to be user-friendly. They can be utilized in a variety of situations, including the field and the workshop, making them perfect for operators who must operate in challenging conditions. |
|
7 |
Repeatability |
Crimping activities offer advantages in terms of the operator's efficiency. Without the requirement for highly skilled soldering abilities, it is easy to generate a consistent termination by utilizing the appropriate crimp tool in the process. |
|
8 |
High Speed |
The crimping machines allow us to make project easier or faster. |
Hydraulic Crimping Machine Applications Across Industries
Automotive and Transportation Industry
In the automotive sector, hose crimping machines are indispensable. They are used to assemble hoses for air conditioning, power steering, brakes, and hydraulic systems in vehicles. These machines ensure leak-free and secure hose connections, contributing to the safety and reliability of automobiles and transportation equipment.
Construction and Heavy Machinery
The construction industry benefits from hose crimping machines in assembling hoses for hydraulic systems used in heavy machinery such as excavators, cranes, and bulldozers. Crimped hoses in this sector ensure efficient and robust hydraulic operations, critical for various construction applications.
Aerospace and Aviation
Precision and reliability are paramount in the aerospace and aviation sector. Hose crimping machines are used to create hose assemblies for critical applications like fuel and hydraulic systems in aircraft. The accurate crimping of hoses ensures the safety and integrity of these systems in aviation.
Agriculture and Manufacturing
Agriculture relies on hose crimping machines to assemble hoses used in farm equipment, irrigation systems, and crop sprayers. In the manufacturing industry, these machines are employed for diverse applications, including hydraulic presses, robotics, and other production equipment.
Marine and Maritime
The maritime industry employs hose crimping machines for creating hose assemblies used in ship engines, hydraulics, and fluid conveyance systems. These crimped hoses are vital for marine vessels' smooth operation and safety.
Oil and Gas Sector
Hose crimping machines are utilized to create hoses for high-pressure applications in the oil and gas industry. These hoses are essential for drilling equipment, well control, and fluid transfer in challenging environments.
If you are assembling your own hydraulic hoses in your workshop or for onsite repairs then you may be in need of a hydraulic hose crimping machine that allows you to crimp your own fittings yourself. Not only does this enable you to crimp hoses yourself but it can save time, because you won't have to travel to the nearest place to have this done by someone else.
Hydraulic hoses are used on all sorts of systems and are made to specific lengths depending on where they are mounted on hydraulic components. By having your own hydraulic hose crimping machine, you no longer have to mount all the components, then measure up the hose lengths and go off to get the hoses crimped only to have to completely re-mount the components again afterwards.
Before you crimp any hydraulic hose, you should ensure that you have the correct equipment available.
Recommended safety equipment includes:
Goggles,
Ear protectors,
Strong, protective gloves.
Crimping hydraulic hoses doesn't need to be difficult. Simply follow the steps below:
Measure the length of hose your hydraulic system requires and cut to the right length. Before cutting, for critical hose lengths ensure to account for the cut off factor when determining the final length. If the edge of the hose is rough then this should be filed smooth.
Determine the insertion depth for the hydraulic hose within the appropriate fitting to ensure that once the assembly of the hydraulic system is complete it won't fail.
Tip: Mark the insertion depth on the hydraulic hose with chalk to ensure accuracy.
Choose the correct crimp diameter for each hose, before selecting the correct crimp die set.
Push the hydraulic hose into the crimping machine and through the crimp die until the hose's fitting appears above the crimp die. The top of the hose should not be visible above the crimp die.
Place the compression ring or collar above the crimp die.
Ensure that you have put on your safety gear.
Turn on the hydraulic hose crimping machine.
The crimping machine then pushes the collar that compresses the die and the machine will stop once the collar is at the bottom of the crimp die.
If you have marked the insertion depth with chalk checking whether the hydraulic hose crimping was successful should be simply. A chalk mark that is no longer at the base of the fitting then this is not a secure crimp and a result of the hose or fitting moving during the crimping process. A chalk mark that has not moved is the sign of a good, secure crimp to a hydraulic hose.
Our Factory
Our vision at TINOFLEX is to redefine fluid transfer systems with forward-thinking solutions that enhance efficiency, reliability, and sustainability. We aspire to be the preferred partner for businesses seeking seamless fluid transfer operations and improved productivity.
