At TINOFLEX, we take immense pride in being a trusted leader in providing hydraulic hose assembly soultion. With an unwavering commitment to excellence, innovation, and customer satisfaction, we have earned a reputation for delivering top-quality products that cater to diverse industries worldwide.
Why Choose Us
Our Factory
At TINOFLEX, we have a building area of over 1,500 square meters. Our team consists of more than 300 employees. We are proud to have over 100 partners and bring 20 years of experience to our work.
Product Range
TINOFLEX offers a comprehensive range of products designed to meet various fluid transfer needs. From precision hose crimping machines and hose cutting machines to hose skiving machines, hose pressure testing machines, hose racks, and nut crimping machines, we cover all your fluid transfer requirements.
Our Vision
Our vision at TINOFLEX is to redefine fluid transfer systems with forward-thinking solutions that enhance efficiency, reliability, and sustainability. We aspire to be the preferred partner for businesses seeking seamless fluid transfer operations and improved productivity.
A hydraulic hose crimper is a tool used to crimp or secure the end of a hydraulic hose. The tool uses a pump-driven mechanism to apply pressure to the end of the hose, compressing it and securely attaching the fitting or connector. This process is known as "crimping' and creates a leak-free and secure connection between the hose and the fitting.
Hose ID: 1/4-3/4
Quantity of dies: 4sets
Maximum opening: Can be opened
Mold length: 25mm
System pressure: 30Mpa
Model: T20X
Crimping range (mm): 4-65
Max hose size ID (inch): 11/2" (4SH)
Max crimping force (kN): 2200
Die set type: 20
Model: T38Q
Crimping range (mm): 4-95
Max hose size ID (inch): 2" 6SP
Max crimping force (kN): 4200
Die set type: 32
Hose ID: 1/4-3/4
Quantity of dies: 7sets
Maximum opening: Can be opened
Die length: 25mm
System pressure: 30Mpa
Model: T52UC
Crimping range (mm): 4-90
Max hose size ID (inch): 2"4SP
Industrial hose size: 3"
Cycle time 10mm(s): 3
Model: T50UC
Crimping range (mm): 4-87
Max hose size ID (inch): 2" 4SP
Max crimping force (kN): 2200
Die set type: 32
Model: T50MS
Crimping range (mm): 4-87
Max hose size ID (inch): 2" 4SP
Max crimping force (kN): 2200
Die set type: 32
Hydraulic Hose Crimping Machine
Model: T51
Crimping range (mm): 4-87
Max hose size ID (inch): 2" 4SP
Max crimping force (kN): 2200
Die set type: 32
Model: T20HP
Crimping range (mm): 4-75
Max hose size ID (inch): 11/2"(4SH)
Max crimping force (kN): 1400
Die set type: 20
What is Hose Crimper
A hose crimping machine is a piece of equipment that is used to crimp hoses, that is, to join a hose to a fitting using a crimping process. The machine consists of a crimping head, a hydraulic system, and a control system. The crimping head is the part of the machine that clamps the hose and fitting together to create a secure connection. The hydraulic system is responsible for providing the force needed to crimp the hose, while the control system is used to operate the machine.
Benefits of Using Hydraulic Hose Crimpers
Enhanced Safety
The secure and leak-free connections achieved through hydraulic hose crimping reduce the risk of accidents and injuries. Properly crimped hoses prevent fluid leakage, minimizing the chances of hydraulic system failures and associated hazards.
Improved Efficiency and Performance
By ensuring a reliable and consistent connection, hydraulic hose crimpers optimize the performance and efficiency of hydraulic systems. This leads to reduced energy consumption, improved productivity, and longer equipment lifespan.
Time and Cost Savings
Efficient assembly with hydraulic hose crimpers reduces the time required for hose connection, allowing for faster system installation and maintenance. Additionally, the elimination of leakages minimizes repair and replacement costs associated with damaged hoses or fittings.
Compliance with Industry Standards
Using hydraulic hose crimpers ensures compliance with industry standards and regulations. Properly crimped hoses meet or exceed performance requirements, providing peace of mind in critical applications.
Nine Steps Involved iIn Crimping A Hydraulic Hose
Measure and cut the hose
According to your requirements, determine the hose length. Accordingly, cut it to the correct size using a hose saw.
Mark Insertion Depth
Use a hose insertion depth block to identify the insertion depth of the fitting. With this mark, you can determine if the crimp fitting is correctly seated into your hydraulic hose.
Clean The Hose
Using a foam projectile, remove debris that accumulates during hose cutting. Residue removal is necessary to prevent contamination, which can otherwise lead to assembly failure.
Load In the Correct Specifications
You need to set your crimp machine for operation. Input the suitable crimp diameter for each hose assembly.
Select The Die
Crimp tool dies are designed for crimping connectors during electrical work and installation. The dies are designed explicitly for specific hoses and fittings.you must ensure that you have assigned the correct specifications for the die.
Place The Hose in The Crimping Machine
Insert the hose's end into the crimping machine through the die. By doing so, the hydraulic hose fitting will appear over the die. The hose's top must not be above the die.
Crimp The Hose
You are now ready to start the crimping process for your hydraulic hose. Switch on the machine. The cylinder head starts to move down slowly. As it begins to push the collar, it starts to compress the die. Keep the machine running till the collar gets firmly attached at the bottom of the die. It will then stop running.
Verify The Crimp Diameter
Ensure that the hose satisfies the correct crimp diameter. Check the chalk mark you had made on the hose to verify that it has reached the right length. If it is no longer at the fitting's base, it may imply that the hose or the fitting has moved while crimping. It may not lead to a good crimp. If the chalk mark happens to be in place, it means that the crimping is successful.
Cap Hose Assembly
Once you clean the hose again, cap the assembly on both ends. Using heat shrink caps or plastic caps allows you to do so.
What are the precautions to take when using the hose crimping machine
1. Installation and debugging of the hose crimping machine
Handling: The hose crimping machine should be handled by a forklift, and the bottom of the hose crimping machine should be stressed. The hose crimping machine is strictly prohibited to be upside down. It is strictly forbidden to lift the pipe pressing machine head and the parts of the motor and electrical box.
Installation: The hose crimping machine should be placed horizontally on a stable foundation and grounded.
Oil filling: Open the fuel tank cap and add No. 46 hydraulic oil.
Power connection: Connect the power cord to the power supply specified by the hose crimping machine, start the motor to observe the direction of rotation, and the direction of the motor should be consistent with the direction marked by the motor. If the direction of the motor is not the same as the direction marked, please reverse the position of two of the power cables.
Micrometer: Fine tune the size when crimped.
2. Crimping
- When the hose crimping machine is used for the first time, it should be crimped 20 to 30 times with no load, and it can be used after observing that all parts are normal.
- When the pipe press is used in winter, it should be withheld 20~30 times without load to increase the oil temperature.
- Press the open button, after the mold base is opened, select the corresponding mold to install on the mold base according to the specifications of the hose to be withheld, and adjust the micrometer scale.
- Place the hose with the fittings in place in the press head.
- Press the crimping button to perform the crimping operation until the pipe crimping machine head stops crimping and automatically opens the mold.
- Take out the crimped hose assembly, and use a vernier caliper to detect the outer diameter of the crimped ferrule.
3. Precautions
- When crimping, place the fitting as far as possible in the center of the mold, and do not press on the hex nut.
- Prevent tools and other foreign objects from entering the tube press head.
- After each work, the eight module bases must be opened to the maximum extent, so that the spring can be maintained in an open state, and the oil cylinder is also in a pressure relief state to prolong the life of the oil seal.
4. Maintenance of the hose crimping machine
- The hydraulic oil in the oil tank should be replaced when it exceeds the aging time specified by the hydraulic oil manufacturer, or the oil level gauge should be checked. If the hydraulic oil has been oxidized and turned black, it must be replaced.
- Always inject anti-wear lubricant into the moving surface of the die base.
- During non-pipe pressing machine working hours, please cover the dust cover to prevent debris from entering the mold base.
Applications of Hydraulic Hose Crimping Machine
Industrial Machinery
Hydraulic hose crimping machines are used in manufacturing facilities to create hydraulic hose assemblies for machinery such as presses, lifts, construction equipment, and more.
Automotive Sector
These machines play a crucial role in the automotive industry for crimping hydraulic hoses used in braking systems, power steering, suspension components, and fuel lines.
Construction and Infrastructure
Hydraulic hose crimping machines are essential in construction and infrastructure projects for creating hydraulic hose assemblies used in heavy machinery, excavators, loaders, and hydraulic systems.
Agriculture and Farming
They are widely utilized in agricultural applications for crimping hydraulic hoses used in tractors, harvesters, irrigation systems, and other farming equipment.
Types of hose crimping machines
Manual hose crimping machines
Manual hose crimping machines, operated by hand or using a foot pump, are suitable for those who need to use them infrequently or for low-volume tasks. These machines are relatively lightweight, easy to use, and budget-friendly, making them a popular option for small workshops, DIY projects, or occasional maintenance work. They are commonly used in automotive, agriculture, and other industries requiring low-volume hose crimping.
Hydraulic hose crimping machines
Hydraulic hose crimping machines utilize hydraulic pressure to compress dies and crimp hoses. These machines are specifically engineered for industrial applications that demand consistent and precise crimping on a large scale. They can handle various sizes and shapes and deliver a high crimping force, making them an excellent option for hoses with high-pressure ratings.
Horizontal hose crimping machines
Horizontal hose crimping machines use a horizontal orientation to crimp larger-diameter hoses. These machines are an ideal option for heavy-duty applications where the hose diameter is too large for vertical crimping machines. With the ability to crimp hoses with a diameter of up to 10 inches, horizontal hose crimping machines are suitable for large industrial hoses. These machines offer a strong crimping force and can produce consistent and accurate results.
Vertical hose crimping machines
Vertical hose crimping machines have a vertical orientation and are specifically engineered to crimp hoses with smaller diameters. Due to their compact size, they are suitable for use in tight spaces, making them an ideal option for small workshops, automotive repair shops, and other industries where space is limited. These machines offer a high level of accuracy and precision, which is essential for the production of hoses with small diameters.
Portable hose crimping machines
Portable hose crimping machines are used to perform on-site hose repairs and maintenance. They are lightweight, compact, and easy to transport, making them an excellent choice for mobile service vehicles. Portable hose crimping machines are typically used in construction, agriculture, and mining industries, where hoses must be repaired on-site to prevent downtime.
Our Factory
Our vision at TINOFLEX is to redefine fluid transfer systems with forward-thinking solutions that enhance efficiency, reliability, and sustainability. We aspire to be the preferred partner for businesses seeking seamless fluid transfer operations and improved productivity.
FAQ
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