At TINOFLEX, we take immense pride in being a trusted leader in providing hydraulic hose assembly soultion. With an unwavering commitment to excellence, innovation, and customer satisfaction, we have earned a reputation for delivering top-quality products that cater to diverse industries worldwide.
Why Choose Us
Our Factory
At TINOFLEX, we have a building area of over 1,500 square meters. Our team consists of more than 300 employees. We are proud to have over 100 partners and bring 20 years of experience to our work.
Product Range
TINOFLEX offers a comprehensive range of products designed to meet various fluid transfer needs. From precision hose crimping machines and hose cutting machines to hose skiving machines, hose pressure testing machines, hose racks, and nut crimping machines, we cover all your fluid transfer requirements.
Our Vision
Our vision at TINOFLEX is to redefine fluid transfer systems with forward-thinking solutions that enhance efficiency, reliability, and sustainability. We aspire to be the preferred partner for businesses seeking seamless fluid transfer operations and improved productivity.
A hydraulic hose crimper is a tool used to crimp or secure the end of a hydraulic hose. The tool uses a pump-driven mechanism to apply pressure to the end of the hose, compressing it and securely attaching the fitting or connector. This process is known as "crimping' and creates a leak-free and secure connection between the hose and the fitting.
Hose ID: 1/4-3/4
Quantity of dies: 4sets
Maximum opening: Can be opened
Mold length: 25mm
System pressure: 30Mpa
Model: T20X
Crimping range (mm): 4-65
Max hose size ID (inch): 11/2" (4SH)
Max crimping force (kN): 2200
Die set type: 20
Model: T38Q
Crimping range (mm): 4-95
Max hose size ID (inch): 2" 6SP
Max crimping force (kN): 4200
Die set type: 32
Hose ID: 1/4-3/4
Quantity of dies: 7sets
Maximum opening: Can be opened
Die length: 25mm
System pressure: 30Mpa
Model: T52UC
Crimping range (mm): 4-90
Max hose size ID (inch): 2"4SP
Industrial hose size: 3"
Cycle time 10mm(s): 3
Model: T50UC
Crimping range (mm): 4-87
Max hose size ID (inch): 2" 4SP
Max crimping force (kN): 2200
Die set type: 32
Model: T50MS
Crimping range (mm): 4-87
Max hose size ID (inch): 2" 4SP
Max crimping force (kN): 2200
Die set type: 32
Hydraulic Hose Crimping Machine
Model: T51
Crimping range (mm): 4-87
Max hose size ID (inch): 2" 4SP
Max crimping force (kN): 2200
Die set type: 32
Model: T20HP
Crimping range (mm): 4-75
Max hose size ID (inch): 11/2"(4SH)
Max crimping force (kN): 1400
Die set type: 20
Hydraulic hose crimping machines press hydraulic fittings onto a length of bulk hydraulic hose to create custom assemblies. They accept compatible dies and die sets that provide the point of contact to make the crimp.
Benefits of using a hydraulic hose crimping machine
Secure connections: Hydraulic hose crimping machines use hydraulic pressure to crimp and assemble hoses together, thus ensuring a secure, leak-proof connection. The result is a strong, durable bond that can withstand high pressures and minimize the risk of leaks or failures.
Increase efficiency: By incorporating hydraulic hose crimping machines into your workflow, you can significantly reduce assembly time and increase overall efficiency. These machines provide fast and precise crimping, allowing for faster project completion and increased productivity.
Versatility: Our hydraulic hose crimping machines are designed to accommodate a wide range of hose sizes and types. Whether you're working with low-pressure hose or high-pressure hydraulic hose, our machines can handle a variety of applications. With interchangeable dies and fittings, you can easily adapt to different hose configurations and end connections.
Superior quality and reliability: Hydraulic hose crimping machines ensure consistent and precise crimping, resulting in superior quality and reliability. Crimped connections are highly resistant to vibration, corrosion and external forces, providing long-lasting performance and reducing maintenance requirements.
Enhanced safety: Using a hydraulic hose crimper increases workplace safety by ensuring proper hose assembly. The risk of accidents caused by hose failure, such as leaks or bursts, is significantly reduced. These machines eliminate the need for potentially hazardous practices such as the use of hose clamps or other temporary methods.
Cost savings: Although there is an initial investment, hydraulic hose crimping machines can result in long-term cost savings. The safe connections established by these machines minimize the need for hose repair or replacement due to leaks or failures. In addition, the efficiencies gained from rapid hose assembly translate into savings in labor costs and overall productivity gains.
Why hydraulic Hose Crimping Machines manufacturers Very Popular Till Now
Take a syringe without needle. Suck the air inside it. Now, close its mouth and press the piston of syringe(injection). You will find the the piston will move towards the mouth end even after closing of the mouth of syringe.
Now, you suck water into syringe. Again do same process. You will see piston of syringe won't move towards mouth end.
If the hydraulic hose pipe is not supplied with incompressible fluids, if supplied with cpressed air, then there occurs up and down vibration of inner hose piston which are linked to external loads.
My point is while we have to deal with huge loads lifting condition, at that that our input must be multiplied rather than subtract. Balanced multiplication only happen in incompressible fluids. And here fluid is compressed and pressure is multiplied by the use of two different diameter pistons.
Here we come to understand that fluid system, that is hydraulic machines have higher efficiency than pneumatic machines because fluids is incompressible at ideal condition.
This is the reason why hydraulic hose crimping machines are very popular till the date.
The Significance of Hose Crimping Machines
Precision Engineering
Hose crimping machines are engineered to deliver precise and uniform crimps, ensuring consistent quality across all connections. This precision minimizes the risk of leaks, enhances system performance.
Versatility
Hose crimping machines are adaptable to a wide range of hose sizes, materials, and configurations. They can accommodate various types of hoses, including rubber, thermoplastic, and metal, with fittings ranging from standard to specialized designs.
Efficiency and Cost-effectiveness
By automating the crimping process, hose crimping machines significantly reduce labor costs and production time. Operators can create reliable hose assemblies quickly and efficiently, streamlining manufacturing operations and improving overall productivity.
Specifications – Hose crimpers are specified according to their coupling style, hose style, and product type. Hose crimpers also have different maximum crimp measurements. The crimping die, die ring, crimp diameter, crimp length, and hose insertion depth are other parameters that should help you choose when buying a hose crimper. The physical dimensions of these machines also differ from one another, especially when comparing powered and unpowered hose crimping machines.
Types – Types of hose crimpers are generally categorised into; hydraulic hose crimping machines, pneumatic hose crimping machines, handheld crimping machines, portable crimping machines, and programmable hose crimping machines.
Hydraulic hose crimping machines are meant to be used with custom hydraulic hose assemblies and hydraulic hoses. The hoses used are primarily rated by their fluid compatibility, temperature, and pressure.
On the other hand, pneumatic hose crimping machines are designed for custom pneumatic hose assemblies and pneumatic hoses. These are generally used in industrial air supply systems.
Handheld and portable crimping machines pertain to the machines' portability and are often lightweight but not suitable for extended operating hours.
Programmable hose crimping machines feature a touch screen or a keypad with integrated software. It has crimp algorithms that compensate for variations in hoses and fittings, as well as the distortions from the crimper itself.
Standards-Based Capabilities – This refers to hydraulic fitting specifications from standardisation organisations such as the Deutsches Institut für Normung (DIN) and the Society of Automotive Engineers (SAE).
Application – You'll need to think about what you're going to be using your crimping machine for and where you'll be using it before deciding on a model. If you work in a large scale workshop, an industrial production crimper may be best for you. However, if you have limited space or find yourself moving from location to location, you might find a portable unit better suits your needs.
A hydraulic crimper works by using pressurised liquid to drive a piston down into a cylinder where it compresses a die against a cable, wire or hose being worked on. As this happens, the die forms a permanent bend at its point of contact. When the pressure is released, the die springs back up out of the way leaving behind a permanently bent section of the wire, hose end coupling or cable crimp.
The hydraulically operated die opens up and closes by pushing on one side of the cylinder against a stationary face. As it pushes down, the hydraulic pressure forces the die into contact with another surface. When the desired amount of compression or a certain size has been reached, the hydraulic system releases its pressure forcing the die back out. In this way, the die can be repeatedly opened and closed multiple times until enough material has been compressed to form a permanent seal between the surfaces. In the case of hydraulic hose crimping it is only recommended to crimp once and to a set size determined by the manufacture of the hose and hose end. It is also always strongly advised among leading hose and fitting manufacturers not to mix and match different brands of hydraulic hose and couplings as hose manufacturing dimensions and fitting tolerances vary between manufacturers. Ignoring this could result in the hose failing (hydraulic hose failure) under pressure and could cause significant equipment damage, personal injury or death.
What Are the Safety Rules in Using a Hydraulic Crimper
The safety rules in operating hydraulic crimpers generally revolve around knowing which areas of the machine are safe and which could potentially harm the user.
Although risks come with all industrial machinery, knowing which areas of the crimping machine can inflict injury is an important precaution. The area where the crimping dies can be found should be familiar to the operator. Any foreign object inside this will be crushed by the pressure exerted by the hydraulic hose crimper, including the operator's hands. This is known as the Exclusion Zone.
Although there is minimal risk of injury, you should also be aware of the 30mm area in the frontal area of the die set. This is generally called the Caution Zone. Most hydraulic hose crimpers have a slow die movement coupled with a semi-automatic operation as additional safety measures. This means that when you release the button, the die will stop moving, giving you complete control of the die set's movement.
Operators using hydraulic hose crimpers should always be alert and free from any potential distractions. There should also only be one operator at all times, and their hands should be visible to themselves at all times.
Our Factory
Our vision at TINOFLEX is to redefine fluid transfer systems with forward-thinking solutions that enhance efficiency, reliability, and sustainability. We aspire to be the preferred partner for businesses seeking seamless fluid transfer operations and improved productivity.
FAQ
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